Steel
 
Steel is the foundation of blade quality.
To appreciate a blade the steel structure is very important.
To recognize the steel quality is a little difficult for beginners, but very interesting.
 
Japanese blades have a layer pattern caused by fold welding work. These patterns are interesting and are one of the characteristics of the blade.
(layer pattern = HADA in Japanese)
 


However, this fold pattern has no bearing on steel quality.
A beautiful layer pattern does not necessarily mean good steel.  It is a secondary effect of the fold welding.
In Japanese blades this forge welding is not performed to create a patterned steel. The pattern develops as a bi-product of refining the steel.
This is a very big point that many overseas collectors misunderstand.
 
Good blade steel, in other words, has a clear colour and is made of fine particles. That comes from good material and good tempering.
Such a steel must accompany a good hamon. This doesn't mean an aesthetic hamon pattern.  It means a hamon that is bright and made of fine particles (Nie/Nioi).
This is what the samurai of the past appreciated in a blade because behind the beauty lay a weapon they could trust with their lives.
 
-important-
The main purpose of fold welding work is to refine the primitive steel.
The raw material for a Japanese blade is very pure, but primitive. It contains slags and voids due to the low temperature reduction utilized by the traditional Japanese smelting process.
Blade smiths squeeze the slag out of the steel by a fold welding method. Finally, they arrive at a fine grained, pure steel block that can be used for blades. This refining work put layers in the steel as a secondary effect.
When we try to attribute a blade to an individual smith, the layer pattern becomes one of elements we use to define the smith's tradition or his personality. In the modern age, people began to appreciate the layer pattern designs as an art form.
However, what ever the layer pattern, it does not define steel quality.
 
Sometimes blade steels show open layers. These failed welds are detrimental to the aesthetics of the blade but they don't necessarily mean a lack of quality in the steel.
Likewise, a blade with no weld failures can't be guaranteed to have good steel.  ( => open layer)
 
Visible and attractive layer patterns do have visual appeal and I see nothing wrong with this, as long as
steel quality is maintained.
 
For example, Norishige is a master of the Soshu tradition who is famous for a large designed layer pattern. Most of his blades are master pieces.
A layer pattern like Norishige's is easily produced by modern smiths, but the layer design alone doesn't make the blade a master piece. The layer pattern is just a copy of Norishige's style, his "Face", like a caricature on a newspaper.
Norishige's blades are considered masterpieces because of his steel, which is very active with particles running throughout the larger layer pattern.
 
Recognizing the particles of the steel is much more important than the layer pattern and much more interesting.  (particles of steel = JINIE, in Japanese)
In other words, watch carefully the depth of colour, the brightness of the steel and the movement of the particles on the surface.
These are the criterion for quality in tempered steel.
Good Japanese blades should have a white or sky-blue colour in the hamon area, bright hamon line and clear, deep colour between the hamon and the utsuri. (UTSURI = shadow of hamon)
I don't mean the colour made by the various polishing techniques.
The true colour can be seen in reflected light. ( => HAMON )

Frontal view of the steel.

 

A view using proper reflection. This is the same part of the above blade.

 
These two pictures are of the same pert of one blade.
The difference in views comes from the difference of lighting.
 
 
A deep colour of the steel.
 
Material
TAMAHAGANE and OROSHIGANE
 
Traditional Japanese blades are made from a pure carbon steel that is produced by the low temperature deoxidization method.
The steel is mainly TAMAHAGANE, with additions of OROSHIGANE.
 
TAMAHAGANE is made by the TATARA method from iron sands using plenty of charcoal.
It is primitive, but very pure.
The smelt temperatures in the Tatara are low and the reduced iron doesn't become fully liquid. Because of this, other trace elements in the sands can't form alloys in the steel and are removed along with the slag.
A fresh born tamahagane billet from the tatara furnace is very big. It is the size of a calf and includes various qualities of steel.
It is broken into many small pieces, and they are surplied to smiths.
Tamahagane is very pure as a steel. But it has some slags and many voids.
 
A fist size piece of TAMAHAGANE.

Pieces of tamahagane are not the same quality. Each of the pieces have different quality. So smith checks the broken surfaces to know the quality.

The left is good quality. Dense, with a high carbon content. It is used for the cutting edge steel. It can become sharp edge, but brittle.
The right is lower quality. Rough and lower in carbon content. It is suitable for the back and  body of the blade. It can become tough and flexible.
("Tale of the Tatara" =>http://www.hitachi-metals.co.jp/e/tatara/index.htm)

 
OROSHIGANE is a steel that made by sword smiths themselves. By this process the smith gets
exactly the quality of steel he wants. The materials of Oroshigane are pure iron, sponge iron, electrolysis iron and old iron wares that were made from Tatara smelted iron. Anyhow eliminate non-Fe metals.
Using there own fires, and plenty of charcoal, the smiths can produce their own pure carbon steels. Simply put, Oroshigane is a smith personal tamahagane.
 
(A fresh borne OROSHIGANE)
 
Then these steels are refined with the fold welding method.
 
(=> Definition of Iron, Steel, and Cast Iron)
 

 top
 
We have received questions from a customer.
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I read about Sunobe blades but i`m not shure...

you say "For modern steel, fold welding work has no effect onto its quality."

My doubt is:
why for tamahagane fold welding work has effect on to its quality ?
why for modern steel has NO effect ?

I post the question on http://forums.swordforum.com/showthread.php?t=90205

The problem is "simple" i think...a japanese smith does not know what happend with the steel, but know HOW TO MAKE nie-jifu... and a metallurgist know what happend with the steel but DOESE NOT KNOW how to make nie-jifu... ( or the modern steel does not help him... ??? ... )

Everibody copy and paste the documentations...without understanding and this is a big problem for nihonto knowledge, and this is the key point ( this miss-understanding ) a key-point who is used by fake-bladesmiths to sale the blades for people ( unfortunately ).

I try to understand all two process to explain with " child words " what is the differences between ancient making process and modern process, the ancient steel and modern steel. For contemporary people is impossible to be an ancinet steel better than a modern steel, for this reason modern steel blades is on top.
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I will try to answer the questions here.
 
Tamahagane is a pure steel as meaning of metal. As the word in metallurgy, "pure" may be not correct. Steel is an alloy of Iron and Carbon. So it should say "a simple steel", because it doesn't include other metals.
Tamahagane is a steel of purely Iron and Carbon at the part of metal. But it includes some amount of slags and many voids like bubbles. And the carbon content is not even in parts. These characters are come from the low temperature smelting.
So it is impossible to use tamahagane as just it is for blade.
Then smith takes the fold welding to refine it. By heating in the forge, slags in tamahagane becomes melting. Pounding work squeezes the melting slags out of the tamahagane block, and shuts the bubbles. Smith makes heating, pounding, and folding again and again. Many times heating and pounding squeezes slags well, and many times folding spreads the carbon content evenly into the steel block as many layers. In the other hand, the carbon is burned out by heating. So smith cares to control carbon content. In other words, careless work of fold welding makes the steel too mild.
In conclusion, the fold welding work on tamahagane makes a good steel block that can be used for blade. That is no slags, no bubbles, even carbon content, and contains suitable amount of carbon.
This is the "effect" of the fold welding onto tamahagane.
 
On the modern steels.
There are various kinds of steels that are specially made for each usage. A modern steel for edge tools is already contained many metals to get the best utility to the target. The modern technology can make steels like a mix metal juice by controlling all the metal contents, and formed into various sizes of bars or plates. Of course, the steel never includes slag nor bubbles. You can choose the best one out of various kinds of steels, and instantly forge it to blades or other tools. Modern steels are already completed special alloys.
If you take fold welding onto such modern steels, the heating work doesn't effect the content of the metals. Only carbon content can be down. I am afraid if the best balance of contains are broken by the work. And the fold welding work can put the oxidized iron among the layers of steel.
In conclusion, the fold welding work onto the modern steels can get down the steel quality, rather than "no effect".
 
In the meaning of utility tools, modern steels are better than tamahagane to make good blade. You can select several kinds of steels for each part of blade, and construct a blade with them.
 
The policy of steel making by Japanese sword smith is opposite to the modern technology. The modern technology tries to find a best balance of steel contains. But Japanese wordsmith tries to get a simple steel as possible.